Intelligent Automated Powder Coating System with AI - based Quality Control for Appliance Parts

Automated Powder Coating System Overview:

This intelligent automated powder coating system utilizes AI - based quality control, detecting coating defects in real - time with an accuracy of 99%. The adjustable spray guns can coat appliance parts like refrigerator doors, washing machine drums, etc., with a thickness range of 35 - 120μm. It has a production capacity of 1500 - 2000 parts per hour. The system's intuitive interface allows operators to easily manage parameters. Its advanced technology ensures consistent, high - quality coating for household appliances.

Partial parameter description of Automated Powder Coating System :

Wagner powder electrostatic spray gun

Automatic powder spraying gun 8 sets

4 sets of manual powder gun

Product Introduction:

The device adopts imported Wagner powder spraying gun and is developed and produced based on the most forward-looking design concept of the coating industry.

A new generation of electrostatic spraying equipment.

characteristic :

1. Reasonable design, beautiful appearance, compact structure, the controller body is fully sealed to prevent powder leakage caused by pollution and circuit short circuit.

2. The split high voltage electrostatic powder gun weighs only 480G. It can be used for flat parts, negative corners and complex parts with high powder rate

Higher, no matter what kind of powder can produce uniform and repeatable spraying effect (can spray metal powder).

3. Unique needle flow design, so that the needle does not accumulate powder, good discharge effect, and improve the powder rate.

4. Stainless steel powder bucket, clean and convenient.

5. Powder transfer pump: The standard powder transfer and easy to clean internal design is the most prominent feature of the new powder pump. The internal design of the powder pump has a complete nozzle, which can be easily cleaned by air.

For a complete technical solution of Automatic Powder Coating System, please contact me. We will customize the design based on your product technical requirements and factory layout.

Process flow of Automated Powder Coating System :

Loading⇒ Spray pre-degreasing and residue removal⇒main degreasing by swimming + ultrasonic + heating cleaning ⇒ Spray water washing (I) ⇒ Spray water washing (II) ⇒ Activation by swimming ⇒ spray washing (3) ⇒ spray washing (4), swim lay type passivation, spray washing (5) ⇒ spray washing (6) ⇒ pure water cleaning + adjustable automatic blow water, drop of water, dehydration drying furnace, natural cooling, online roast ⇒ under a belt anti-pull installation baked ⇒ on a PP board make automatic coating powder spraying cabinet⇒ hurricane recovery Powder supply center ⇒ Secondary recovery system ⇒ Grinding cabinet ⇒ Curing oven drying ⇒ Natural cooling⇒ QC inspection ⇒ Unloading ⇒ Packaging

Power list of Automated Powder Coating System:

Our typical customers:

Company profile :

Dongguan Hongshun Automation Equipment Co., Ltd. is located in Dongguan City, the global manufacturing capital. It is a professional manufacturer of high-precision surface treatment equipment. Its main products include: We offer a full range of ultrasonic cleaning equipment, vacuum hydrocarbon cleaning machines, high-pressure spray cleaning machines, spraying lines, passivation acid washing equipment, anodizing equipment, electroplating equipment, industrial pure water machines, reclaimed water reuse equipment, tunnel drying furnaces and their peripheral supporting equipment and consumables, etc. We provide turnkey surface treatment projects for our customers. The company integrates independent research and development, production and manufacturing, installation and training, and after-sales service. It also has a complete quality management system and strong technical strength.

Dongguan Hongshun Automation Equipment Co., Ltd. is located in Dongguan City, the global manufacturing capital. It is a professional manufacturer of high-precision surface treatment equipment. Its main products include: A full range of ultrasonic cleaning equipment, vacuum hydrocarbon cleaning machines, high-pressure spray cleaning machines, spraying lines, passivation acid washing equipment, anodizing equipment, electroplating equipment, industrial pure water machines, reclaimed water reuse equipment, tunnel drying furnaces, and their peripheral supporting equipment, etc. The company integrates independent research and development, manufacturing, installation and training, and after-sales service. It also has a complete quality management system, strong technical strength.

With the continuous development of industry at present, enterprises have increasingly higher requirements for the surface treatment of products, and various surface treatment processing-related equipment is adopted by more and more factories. Our equipment is widely used in various industries such as new energy, die-casting, auto parts, electronic circuit boards, bearing parts, optical lenses, vacuum ion plating parts, hardware electroplating, degreasing and waxing parts, powder metallurgy, medical devices, liquid crystal displays, aviation equipment, etc. The company's products not only serve customers all over China, but are also exported to countries such as Thailand, South Korea, Vietnam, the Philippines, Cambodia, Indonesia, Russia and Italy.

We provide reliable services to every enterprise with a demand for surface treatment equipment. Our strong core software development team and overall design team for electronic circuits and mechanical appearance can ensure that our equipment remains in a leading competitive position in the industry and meets the usage requirements of a wide range of customers. Our experienced customer service team Professional technology and services can provide you with all-round 24-hour technical consultation and services before, during and after sales, so that you have no worries at all.

We will continue to uphold the concepts of honest operation, attracting talents widely, technological innovation, craftsmanship spirit and customer service first, so that our equipment can make due contributions in meeting customers' flexible production needs, replacing manual labor, environmental protection, energy conservation, automatic intelligence and other aspects, and push surface treatment equipment to a new level to serve customers all over the world.